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Custom Printed Mailer Box

Custom Printed Mailer Box

  • Durable Construction
  • High-Quality Printing
  • Sustainable Material
  • Customizable Sizes & Design

Design Assistance with Every Order Badge

Need help or a custom request? Chat with us or email hello@printdrill.com — we go above and beyond to make sure you’re taken care of.

Free Design Proofing: We check every file for print quality & alignment. If needed, we’ll reach out to fix issues before printing.

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Custom Printed Mailer Boxes – Stylish, Durable, and Built for Impact

Create a packaging experience your customers will remember with our Custom Printed Mailer Boxes. Perfect for ecommerce, retail, and promotional deliveries, these sturdy tuck top mailer boxes combine strength with a premium presentation to elevate your brand at every unboxing.

Crafted from high-quality kraft tuck top boxes or white tuck top boxes, each design ensures durability while keeping your products safe during shipping. The tuck top closure creates a sleek finish, making them both practical and visually appealing.

With full-color custom box printing, you can easily add your brand’s logo, colors, and design to make packaging an extension of your business. Whether you’re ordering custom boxes with logo, branded shipping boxes, or custom printed shipping boxes, our solutions provide professional results at competitive prices.

Why Choose PrintDrill Custom Mailer Boxes?

  • Strong materials to protect products during transit

  • Full-color printing for vibrant branding

  • Custom sizes and styles to match your products

  • Perfect for small businesses, retail packaging, and subscription boxes

  • Affordable options with bulk ordering available

From custom product boxes to custom retail packaging, our mailer boxes are designed to make your brand stand out while ensuring a reliable shipping experience.

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Mailer Box Material Details

Material Used in Manufacturing Custom Mailer Boxes

Our custom mailer boxes are crafted from high-quality single-wall B flute corrugated fiberboard, known for its strength and durability. The outer layer is made from semi-gloss brown kraft paper, giving it a professional finish while remaining eco-friendly and sustainable.

Key Qualities of the Material:

  • Durable & Strong: Designed to withstand heavy use and protect contents during shipping.
  • Sustainable: Made from 100% recyclable materials, reducing environmental impact.
  • Semi-Gloss Finish: Provides a polished appearance without compromising on strength.
  • 1/8 Inch Thickness: Ensures robust protection for items inside.
  • Eco-Friendly: Crafted from responsibly sourced materials, perfect for businesses aiming for sustainability.
Printing Quality of Mailer Box

Quality of Printing on Mailer Box

Our Custom Mailer Boxes are printed using high-quality digital printing, ensuring vibrant and sharp visuals. The printing is done exclusively on the outside of the box, giving it a sleek and professional finish that highlights your brand identity. With digital printing, you can expect high-resolution details, color accuracy, and consistency, providing a premium look to your packaging.

Enhance Branding & Unboxing Experience

Custom mailer boxes offer an excellent opportunity to elevate your brand’s visibility and create a memorable unboxing experience for your customers. With personalized designs, bold logos, and vibrant colors, these boxes help portray your brand’s message right from the moment the package arrives. Whether used for e-commerce or promotional purposes, the well-crafted exterior adds a touch of excitement to the unboxing process, leaving a lasting impression on your customers.

lifestyle photo of mailer box

How to Order?

Explore the most convenient way to order Signage and Print products online.

Step 1: Customize Your Product

Choose from material types, sizes, finishing options, and extras like lamination. Unsure? Our pre-selected options work for most needs, but feel free to adjust based on your preferences.

Step 2: Graphic Design Options

Upload your own design, use our templates, or let our designers create something for you based on your instructions.

Step 3: Upload Files Later (Optional)

If your design isn't ready, no worries! You can place your order now and upload the design later.

Step 4: Proofing & Approval

We provide free proofing to ensure everything looks perfect. You'll approve the final proof before production starts.

Product Specifications

Design Templates

Download Template

Question & Answers

FAQs for Custom Printed Mailer Box

Q: What material is used to manufacture the Custom Mailer Box?
A: The Custom Mailer Box is made of durable single wall B flute corrugated fiberboard with a high-grade semi-gloss brown Kraft paper, which is about 1/8 inch thick. It is strong, 100% recyclable, and environmentally responsible.

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Q: Can I customize the design on the mailer boxes?
A: Yes, you can fully customize the design of your mailer box with high-quality digital printing, available in vibrant full color. The printing is done on the outside of the box only.

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Q: How does the printing on the mailer box enhance branding?
A: The high-definition, lithographic-quality prints allow for detailed, vibrant designs, perfect for promoting your brand. A custom mailer box not only serves as protective packaging but also enhances the unboxing experience, creating a lasting impression with your customers.

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Q: Are Custom Mailer Boxes environmentally friendly?
A: Yes, the boxes are made from 100% recyclable materials, making them sustainable and environmentally responsible. We use water-based inks that comply with stringent global food safety regulations, ensuring a safe and eco-friendly option.

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Q: What are the size options for Custom Mailer Boxes?
A: Custom Mailer Boxes are fully customizable in size to meet your specific needs, making them versatile for different products, from small items to larger goods.

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Q: Can Custom Mailer Boxes be used for shipping heavy items?
A: While the boxes are durable and made from strong corrugated fiberboard, they are best suited for lightweight to medium-weight products. For very heavy items, additional reinforcement may be required.

Customer Reviews

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V
Victoria Adams
Great for Packaging

Sturdy material, good finish, the ply of the material is carrying moderate volume.

More info on Custom Printed Mailer Box

PrintDrill specializes in a wide range of tuck top boxes and custom printed mailer boxes to meet every business need. We offer:

Tuck top shipping boxes, roll end tuck top boxes, and tuck mailer boxes for ecommerce and retail

Printed tuck top boxes, custom tuck boxes, and custom printed tuck boxes for stylish branding

Custom tuck top packaging, top tuck boxes, and custom tuck top boxes for unique product presentation

Custom printed boxes wholesale and custom mailer boxes wholesale for scalable solutions

Boxes in bulk for shipping, wholesale tuck top boxes, and custom box shipping for cost efficiency

Our customizable packaging boxes include product packaging boxes, branded cardboard boxes, custom shipping boxes, and customizable shipping boxes. Businesses can also order custom printed bags and boxes for a complete packaging solution.

Whether you’re searching for custom print boxes, custom printed tuck top boxes, or tuck top mailer packaging, PrintDrill makes it easy to design custom boxes with logo that reflect your brand identity. From printed packaging to wholesale custom mailer boxes, our solutions ensure consistency, style, and durability across every shipment.